• Meckey Fully Automatic Turnkey High Quality Gluten Production Plant Machinery
  • Meckey Fully Automatic Turnkey High Quality Gluten Production Plant Machinery
  • Meckey Fully Automatic Turnkey High Quality Gluten Production Plant Machinery
  • Meckey Fully Automatic Turnkey High Quality Gluten Production Plant Machinery
  • Meckey Fully Automatic Turnkey High Quality Gluten Production Plant Machinery
  • Meckey Fully Automatic Turnkey High Quality Gluten Production Plant Machinery

Meckey Fully Automatic Turnkey High Quality Gluten Production Plant Machinery

After-sales Service: Based on Negotiation
Warranty: Based on Negotiation
Processing Material: Agronomic Products
Application: Food and Industrial Field
Customized: Customized
Certification: CE, ISO9001
Customization:
Diamond Member Since 2010

Suppliers with verified business licenses

Rating: 5.0/5
Manufacturer/Factory

Basic Info.

Model NO.
MK
Power Source
Electric
Automatic Grade
Semi-Automatic
Raw Material
Wheat or Wheat Flour
Product Name
Wheat Starch and Gluten Plant
Belong to
Wheat Starch Processing Equipment/ Machine
Process
Wheat Flour Wet Milling
Final Product
Wheat Starch, Wheat Fiber, Wheat Vital Gluten
Workers Qty
15-20 Workers Per Shift
Installation Time
3-6 Months
Capacity
24~300 Tons Per Day Output
Construction Area
3000-10000m2
Equipment Name
Continuous Dough Mixer, Decanter, Tricanter
Key Equipment
Centrifugal Sieve, Hydrocyclone, Peeler Centrifuge
Drying Equipment
Gluten Ring Dryer, Starch Air/ Flash Dryer
Transport Package
Naked or Wooden Case
Specification
Customized
Trademark
Mekcey
Origin
Beijing
Production Capacity
24~300tpd Output

Product Description

Meckey Fully Automatic Turnkey High Return Gluten Production Plant Machinery

 Application                                                                                                                        

 1.Vital gluten can be used for Food.

 2.A-starch can be used for food and drink

 3.A-starch can be used for making Modified starch, Glucose, Suger, Sorbitol, Alchol, etc.

 4.A-starch can be used for making Vitamin C, Lysine, Citric acid, Antibiotic, Enzymic preparations, etc.

 5.B-starch can be used for Food, feed and making ethyl alcohol.

 6.Pentosan and fiber can be used for making feed.

 

Our production line                                                                                                           

1. Advanced and reliable processing technology. 

2. Energy-saving, water-saving, labor-saving and little pollution. hot recycling close type production and the process water will be recycled .

3.Mostly machinery with fully stainless steel to be sure these is no corrosion.

4. Advanced surface treatment craft. Oil and dirty resisting.

5. Best design for whole project and each machine.

The best solution project and highest possible quality machines will be offered according to your Demands. Maximum your cost performance.

Process Flow

 

Tricanter Method

Meckey Fully Automatic Turnkey High Quality Gluten Production Plant Machinery

Tri-canter process
(1) Flour Conveying and Dough Preparation:From the bottom of the storage silos, the flour is extracted by vibrating extractor and dosing by rotary valve. Flour is fed into sifter for separating out the residues in the flour before the flour is brought into belt balance. After balance, the flour is mixed with appropriate proportion water by dough mixer. After mixing, the thickness of the slurry should be 12-15Be0 that is suitable for homogenizing in homogenizer. Then, the slurry is sent into tri-canter.
(2) Separating of Gluten& B-starch, A-starch and Pentosan: Tri-phase decanter divides the flour slurry into three portions according to the mixture's specific gravity difference. Most of the fiber and A-starch is carried to the rotary screen. The starch contains A/B-starch and gluten are fed to 2 stages rotary screen. The light substance such as pentosan is carried to storage tank.
Left matter on the rotary screen (pure gluten) is re-circulated to 2stages rotary screen for increase the yield in gluten.
(3) Concentrating and drying of A-starch: The A-starch milk entering the 2 stages fiber centrifugal sieve is divided by two parts: A-starch milk and the left matter that contains much fiber. The wet fiber can be transferred directly to storage tank of pentosan.
A-Starch milk is transferred to the decanter through starch pump. The function of decanter is washing and refining starch. Pure A-starch will be sent to second decanter for concentration. Finally, A-starch is sending to peeler centrifuge and dryer to get final product.
(4) Refining of B-starch: after 2 stages rotary screen, the A/B-Starch milk is transferred to the decanter through starch pump. The function of decanter is separating A-starch & B-starch, and washing B-starch. Then the B-starch milk enter the centrifugal sieve and be divided by two parts: B-starch milk and the fiber.
Pure B-starch will be sent to second decanter for concentration. Finally, B-starch is sending to B-starch dryer to get final product.
(5) Water system:In this system, all fresh water and process water are sent to different places for cleaning, blending use, waste water treatment plant, etc. The suitable chemical should be applied in this section to get good result.  Also the safety water tank should be available in this section for machine use.
(6) Gluten drying: Wet gluten is sent to a gluten press for removing the moisture as much as possible. In the ring flow dryer, the vital gluten with moisture less than 9% is finally produced. 

Continuous Martin Method

Meckey Fully Automatic Turnkey High Quality Gluten Production Plant Machinery

Continuous Martin process
(1) Dough making: Flour is mixed with appropriate proportion water in mixer to form dough. After staying for set time in dough tank, dough enters into watering rotary drum.
(2) Dough watering: Dough is washed by sufficient water being agitated by the blade in rotary drum; the purpose of this step is to wash out starch inner dough.
(3) Gluten screening: The mixture from last step enters to flat screen. Gluten and starch are separated here.
(4)Gluten drying: Gluten on the screen is washed, dewatered, dried and finally crushed to form one of final product gluten powder.
(5)The separation of A-starch and B-starch
After the mixture below the flat screen enters Centrifuge Conical Sieve to remove fiber, they enter into nozzle separator to separate A-starch milk and B-starch milk.
(6) A-starch refining: A-starch milk is further concentrated in cyclone, dewatered and dried to form one of final product A-starch.
(7) B-starch refining: B-starch milk is concentrated separately through nozzle separator and decanter, and dried in gas dryer to form one of final product B-starch.
(8) Fiber handling: Fiber coming from Centrifuge Conical Sieve is concentrated, dewatered and dried to form one of final product animal food.

Main Equipment
Meckey Fully Automatic Turnkey High Quality Gluten Production Plant MachineryMeckey Fully Automatic Turnkey High Quality Gluten Production Plant MachineryMeckey Fully Automatic Turnkey High Quality Gluten Production Plant MachineryMeckey Fully Automatic Turnkey High Quality Gluten Production Plant MachineryMeckey Fully Automatic Turnkey High Quality Gluten Production Plant MachineryMeckey Fully Automatic Turnkey High Quality Gluten Production Plant Machinery

Meckey Fully Automatic Turnkey High Quality Gluten Production Plant Machinery
Meckey Fully Automatic Turnkey High Quality Gluten Production Plant Machinery
Meckey Fully Automatic Turnkey High Quality Gluten Production Plant Machinery
Meckey Fully Automatic Turnkey High Quality Gluten Production Plant Machinery
Meckey Fully Automatic Turnkey High Quality Gluten Production Plant Machinery


Meckey Fully Automatic Turnkey High Quality Gluten Production Plant Machinery

Welcome to Contact US!

Beijing Meckey Engineering Co.

Website: cnmeckey.en.made-in-china.com

Add: Bldg.5-1511, No. 10 Ronghua south road, BDA, Beijing

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