Mk Corn Powder Glucose Plant

• Processing Material: Agronomic Products
• Application: Chocolate, Ice Cream, Dairy, Beverage
• Customized: Customized
• Certification: CE, ISO9001
• Power Source: Electric
• Automatic Grade: Automatic
• Model NO.: MKGL
• Service: Turnkey Project
• Material: SS304/316
• Installation Time: 2-4 Months
• Delivery Time: 3-4 Months
• Construction Area: 800 to 3200 Square Meter
• Worker Qty.: 10-12 Persions Per Shift
• Transport Package: Sea Transportation Packing
• Specification: Designed according to requirement
• Trademark: Meckey
• Origin: China
• Production Capacity: Designed According to Customer′s Requirement

Product Description

Maize Glucose Syrup Processing Equipment,

Glucose From Corn Flour!!!      


Process flow block diagram:

 

Product Specification

 

Appearance	Clear viscous liquid
Color	Colorness
Dry solid	75%,80%,82%,84%
DE Value	38-60
PH Value	4.6-6.0
Coliform Bacteria(mpn/100g)	30 (max)
Sulfate Ash(mg/kg)	0.5 (max)
Salmonella	Not detected
AS(ppm)	0.5 (max)
PB(ppm)	0.5 (max)

 

DESCRIPTION

• (1) Corn powder heating: Corn meal is unloaded to the feed chute. With water adding, it is sent to the heating tank for softening. The heated corn flour milk is pumped to the ejection section.
• (2) Liquefaction: The corn meal milk is liquefied by jet cooker with the aid of liquefaction enzyme. Then the material is sent to flash for cooling then to the liquefaction column.
  (3) Dreg separation and drying: The liquefied material goes to filter press for separating the dregs. This dreg can be washed via process water to recover the liquefied liquid. Then it is sent to bundle dryer for dreg drying.
  (4) Saccharification: The temperature and PH value of liquefied material are adjusted and it is sent to saccharification tanks for reaction. After being kept in holding tube, the required DE value of the glucose will be reached. The material is sent to flash for cooling, and then to the enzyme killed machine for killing enzyme.
  (5) Decoloring and filtration: Glucose is sent to the decoloring tank. In this section, active carbon is needed for decoloring at proper temperature. After decoloring, the material will be sent to the filter for filtering active carbon.
  (6) Ion exchange: Glucose is sent to the ion exchanger. The tiny foreign items and bad odor is removed via ion exchanger. This equipment is used for high quality product. 
  (7) Evaporation: The glucose is totally cleaned through safety filter then sent to evaporator for concentrating to reach the required DS as final product.

 

Photos for main equipments:

   

 

Jet cooker

 

 

Liquefaction column

 

 

Saccharification tank

 

 

 

Filter press

 

 

Ion exchanger

 

 

Evaporator