Mk Economic Starch Milk to Maltose Syrup Production Line Processing Plant

• After-sales Service: Available
• Warranty: Based on Negotiation
• Processing Material: Agronomic Products
• Application: Ice Cream, Beverage
• Customized: Customized
• Certification: CE, ISO9001
• Model NO.: MK
• Power Source: Electric
• Automatic Grade: Automatic
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Material: SS304/316
• Installation Time: 2-4 Months
• Delivery Time: 3-4 Months
• Construction Area: 800 to 3200 Square Meter
• Worker Qty.: 10-12 Persions Per Shift
• Project: Starch Milk Maltose Production Line
• Raw Material: Corn Starch
• Transport Package: Sea Transportation Packing
• Specification: Designed according to requirement
• Trademark: Meckey
• Origin: China
• Production Capacity: Designed According to Customer′s Requirement

Product Description

Starch Milk Maltose Production Line,

Glucose syrups from Corn Starch!!!   
 

PRODUCT CHARACTERISTICS                                                         

  

1)  Implementations of automation systems, computer 2D/3D modeling and advanced CAD/CAM technology.

2)  Turn-key plants for the production of wheat starch, corn starch, potato starch and starch derivatives such as glucose, fructose, crystallized glucose, sorbitol, etc.

3)  Professional engineers with ample on-the-job training experience.

4)  A team working at site for the guidance of installing, commission works.

5)  Low water and low energy consumption design to save your money.

6)  Equipments are made of stainless steel, one year warranty, life-long maintenance. 

  
Process flow block diagram:

Product Specification

Appearance	Clear viscous liquid
Color	Colorness
Dry solid	75%,80%,82%,84%
DE Value	38-60
PH Value	4.6-6.0
Coliform Bacteria(mpn/100g)	30 (max)
Sulfate Ash(mg/kg)	0.5 (max)
Salmonella	Not detected
AS(ppm)	0.5 (max)
PB(ppm)	0.5 (max)

DESCRIPTION

 

(1) Starch milk adjustment: Starch milk coming from starch plant is adjusted to DS28-32% and proper PH and temperature. Or mix the dry starch with water to reach above condition for next section.

 

(2) Liquefaction:Starch milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme. 2 times jet cooking is needed for better reaction. Then the material is sent to flash for cooling then to the neutralization tank for suitable PH value.

 

(3) Saccharification:The liquefied material is sent to saccharification tank for reaction with aid of enzyme. After being kept in holding tube the required DE value of the glucose will be reached. Then the material is sent to flash for cooling then to the enzyme killer to kill the enzyme.

 

(4) Filtration and decoloring: Glucose is cleaned by removing the protein and other foreign items with filter. Active carbon is needed for decoloring at proper temperature. After decoloring, the AC will be removed by filter. And then the material will be sent to the next section.

 

(5) Ion exchange: Tiny foreign items and bad odor is removed via ion exchanger. This equipment is used for high quality product.

 

(6) Evaporation: The glucose is totally cleaned through safety filter then sent to evaporator for concentrating to reach the required DS as final product.

Main Equipment Pictures

Photos for main equipments:

   

 

Jet cooker

Liquefaction column

Saccharification tank

Filter press

Ion exchanger

Evaporator